• Get 20% Off on your first order
  • 100% Free Shipping All Over USA
  • Enjoy Fast Shipping And Free Design Support

What Are Custom Mailer Boxes? Complete Beginner’s Guide

What Are Custom Mailer Boxes? Complete Beginner’s Guide

Packaging is a key player in shaping business perception in the modern world. It keeps the products safe during shipping, but it does more than that. Today, packaging is the face of any business, and customers rely on it. It is also a way to build a trustworthy relationship with customers. Custom Mailer Boxes are one of the most popular options in the ecommerce business. These boxes are solid, fascinating, and customizable as you want.  

If you're new to the concept, what are mailer boxes? In this blog, we will discuss mailer boxes in detail to guide customers. Why do so many brands rely on them? This guide explains everything clearly.

What Are Custom Mailer Boxes?

What are mailer Boxes in simple words? The mailer box is a pre-glued, self-locking box. They are primarily used for shipping products. These are easy to assemble and do not require additional tape. They are durable enough to pack valuables and deliver them safely. They offer a graceful look and an amazing unboxing experience to users. These boxes come flat, fold quickly, and lock securely in place.

The best thing about custom mailer packaging is its cost-effectiveness. They are great for online businesses that have to deliver far from their place. This allows companies to create any size style or print for these boxes. This makes them ideal for branding and product presentation. Thus, businesses rely on these boxes for a great experience.

Key Features of Custom Mailer Boxes

These boxes have numerous features. Explore the most essential features of the mailer box below.

Self-Locking Structure

The mailer packaging boxes come with a self-locking design. These boxes have locking flaps that close securely without tape or glue. So, these boxes are faster and more efficient. Businesses that handle large order volumes need mailer boxes. Its neat closure gives the box a polished look. Moreover, they improve the overall customer experience.

Corrugated Durability

Corrugated Mailer boxes are strong and ensure product safety. It provides excellent protection during transport. This layered structure absorbs shock and prevents crushing. So, your products remain safe from damage. Whether shipping locally or across the country, corrugated boxes are the best choice. They ensure that your goods reach customers ' hands in perfect condition. Also, the lightweight of these boxes reduces shipping charges.

Brand Flexibility

Customization of mailer boxes allows brands to express their personality. They offer freedom in branding. Companies can print logos, colors, patterns, and marketing messages directly on the boxes. This is in your hands to design both the interior and the exterior. The mailer box's beautiful design creates a memorable unboxing moment. Hence, this flexibility helps businesses to rely on mailer boxes and promote their brand.

Cost Effectiveness

Mailboxes are designed to be economical without compromising on quality. They are shipped flat, save storage space, and are quickly assembled, reducing working time. Their lightweight nature lowers shipping costs. But the durable construction of mailer packaging minimizes product damage and returns. Thus, growing businesses prefer e-commerce mailer packaging, which is an innovative solution. It is a balance between affordable and professional packaging.

Types of Custom Mailer Boxes

Let’s explore the kinds of mailer boxes to understand them in depth.

Standard Mailer Boxes

Standard mailer boxes are the foremost choice of brands for daily shipping. They have a simple fold-and-lock design. Besides that, the easy assembly and security make them reliable for customers. These boxes work well for a wide range of products. It is a practical and cost-effective solution.

Tab Lock Mailer Boxes

The tab lock mailer box comes with additional locking tabs. The extra locks give maximum strength and security. This also helps prevent accidental opening during transport. They are ideal for slightly heavier items or products that require additional protection. They also offer a clean and professional look.

Roll-End Tuck Top (RETT) Mailer Boxes

The Roll-End Tuck Top Mailer Boxes have rolled edges and recessed flaps. It creates a solid structure. This style is widely used for retail packaging and subscription mailer boxes. The durability and premium outlook of these boxes attract everyone. They are a customer-friendly option with easy opening.

Roll-End Front Tuck (REFT) Mailbox

Roll-end front tuck-post boxes allow the front flap to be easily tucked in for quick access. These boxes are easy to open and close. So, it makes easy to put or draw the products. REFT items are often used for clothing, books, and light products.

Eco-Friendly Mailer Boxes

Eco-friendly mailer boxes are in demand. People trust the quality and eco-friendly nature. Kraft mailer boxes are recyclable and pose no threat to our planet. They are made from recyclable or biodegradable materials. They are perfect for brands looking to reduce their environmental impact. However, they are strong and reliable packaging. These custom boxes also support sustainability goals and attract conscious customers.

Cardboard Mailer Box

Cardboard mailer boxes are a reliable packaging solution for shipping lightweight to medium-weight products. Made from sturdy paperboard or corrugated cardboard, they offer structural strength and product protection during transit. These boxes are easy to customize with branding, making them ideal for e-commerce, retail packaging, and subscription boxes.

Kraft Mailer Box

Kraft mailer boxes are made from natural kraft paper and are known for their durability and eco-friendly appeal. These boxes provide a rustic, organic look that aligns with sustainable branding. They are recyclable, biodegradable, and strong enough to protect products, making them a popular choice for environmentally conscious businesses.

Flat Mailers

Flat mailers are designed for shipping slim, lightweight items such as documents, apparel, books, and prints. Their compact structure helps reduce shipping costs while preventing bending or damage. Flat mailer boxes are easy to store, quick to assemble, and suitable for businesses looking for cost-effective and efficient mailing solutions.

Padded Mailer Box

Padded mailer boxes feature an added protective lining, such as bubble padding or cushioning material, to safeguard fragile items. They absorb shock during shipping and reduce the risk of damage. These mailers are commonly used for electronics, cosmetics, and delicate accessories that require extra protection during delivery.

Rigid Mailer Boxes

Rigid mailer boxes are premium packaging solutions made from thick, durable board. They offer superior protection and a high-end presentation for luxury products. Often used for gifting, PR kits, and subscription boxes, rigid mailers enhance unboxing experiences while reinforcing brand value and product quality.

Customization Options Available

With customization, the mailer packaging really shines. Businesses can design these boxes to highlight their presence on shelves. They use CMYK printing for full color designs, so logos and graphics stand out clearly. The unique logo design on the mailer packaging enhances your brand identity among competitors. Customers interact with you through each delivery.

The mailer packaging boxes can be printed on the inside and outside. A simple message inside the box can surprise customers and excite them. It also improves the unboxing experience. Brands also use custom inserts to hold the products in place. With insert printing, you can display promotional content without wasting extra space.

Like rigid boxes, the mailer boxes also offer a luxury look with premium add-ons. You can use embossing, debossing, spot UV, or foil stamping to highlight logo designs. The lamination works best to create a barrier against external damage. The gloss, matte, or aqueous coatings are the options that goes well.

Mailer Boxes vs. Shipping Boxes

Mailer boxes and shipping boxes are often confused. But their purpose is different. The first one is designed for personalized product delivery with branding in mind. They are lightweight and have a self-locking structure.

Shipping boxes are usually heavy and require tape to seal them. These are best used for bulk shipments or long-distance freight transport. 

For a detailed comparison, read our complete guide on Mailer Boxes vs. Shipping Boxes.

Benefits of Using Custom Mailer Boxes

Improves the Unboxing Experience

Packaging plays an essential role in shaping how customers feel about your brand. The well-designed Magnetic Closure Boxes  provides excitement as soon as it is opened. The bold color schemes and engaging graphics increase customer interest. With such a wonderful packaging experience, you can improve your brand's sales.

Protects Products During Shipping

Security is one of the most important benefits of custom mailboxes. The strong packaging stops the outside damages and gives you safe handling. It also makes easy to deliver the products safely at a distance. The corrugated material absorbs shock during travel. This reduces the risk of returns and improves overall delivery security.

Reduces Shipping Costs

The lightweight of mailer packaging reduces the shipping costs. Thus, e-commerce companies prefer these boxes for deliveries. Mailboxes are designed to be lightweight yet provide strong protection. They are best for companies that ship frequently. Their compact design also reduces the need to fill more spaces.

Strengthens Brand Identity

When you deliver your product in mailer box you get a chance to show your brand. With custom printed mailer box brands can build strong identity. It gives you an edge on competitors. When customers can easily recognize your packaging, your brand stays on top.

Final Thoughts 

Custom mailer boxes keep the products secure and give a stunning presentation. Customizing such packaging lets brands showcase their actual values. Besides, the quality of the mailer boxes protects products. It also helps to win customer trust. Businesses invest in custom mail packaging for its many benefits. It provides a better user experience and brings them back to your brand. Ready to customize your brand's mailer boxes? Contact us now. Get our first-class packaging solutions to stand out. Feel free to discuss your requirements with us.

David Richard

David Richards is a Custom Packaging Strategist at Urgent Boxes with over 8 years of experience in packaging design and production. He specializes in...

Get an Instant Quote


Related Blogs

GET YOUR CUSTOM BOX QUOTE TODAY!

FAST TURNAROUND, PREMIUM QUALITY