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Foam Inserts Packaging

Custom Foam Inserts for Boxes are ideal to give your products professional and organized look. They make sure your products are safe stay in place and allure customers. If you're wrapping delicate electronics, cosmetics, appliances or luxury gifts, our foam inserts provide the perfect fit. Our expert cut the inserts in exact sizes and shapes. Our team also offers variety of foams types, thickness levels and colors to match your style. With our custom foam packaging you can elevate presentation. Contact us to customize the best insert type for your brand. Enjoy free design help along with cheap prices.

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Foam Inserts Packaging

Product ID: 143

Available in all Custom Shapes and Sizes

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 24pt (80lb to 200lb)(250gsm to 600gsm) Eco-Friendly Kraft, Corrugated and Flute Stock
Quantities 100 - 500,000
Coating Semi Gloss AQ, Gloss UV, Matte UV, Spot Gloss & Matte UV, Gloss Lamination, Matte Lamination
Default Process Die Cutting, Gluing, Scoring, perforating
Options Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
Proof Digital PDF Proof, 3D Mock-up
Turn Around Time 8 - 10 Business Days
Shipping Shipped Flat and Assembled. No Shipping Charges For Deliveries to the USA, UK, Australia and  Canada

Custom Foam Inserts for Boxes are ideal to give your products professional and organized look. They make sure your products are safe stay in place and allure customers. If you're wrapping delicate electronics, cosmetics, appliances or luxury gifts, our foam inserts provide the perfect fit. Our expert cut the inserts in exact sizes and shapes. Our team also offers variety of foams types, thickness levels and colors to match your style. With our custom foam packaging you can elevate presentation. Contact us to customize the best insert type for your brand. Enjoy free design help along with cheap prices.

Premium Finishing with Quality Material & Add-ons

We use high quality material with premium finishes and add-ons to craft a custom box for your product

Kraft Kraft

With a natural rustic brown color, our rugged and eye-catching kraft cardboard is one of the best eco-friendly packaging solutions. It also reduces carbon footprint and is recyclable when used with water-based inks.

Corrugated Corrugated

Our classic corrugated cardboard boxes are durable and lightweight due to their flute design. It offers sturdy support while making a bold statement and impactful visual appeal.

Cardboard Cardboard

Our classic cardboard boxes are lightweight yet sturdy, making them the most popular material option for product boxes. It goes well with vibrant colors and a matte finish when printed on.

Hot Foil Stamping Hot Foil Stamping

The hot foil stamping technique applies gold or silver foil to the box using a heated metal die and press. As the die interacts with the surface, the foil binds to it, resulting in a metallic foil effect. This adds a luxurious and shiny finish, giving the surface a captivating metalized look.

UV Printing UV Printing

The Ultra-violet (UV) coating is a liquid application layered on printed paperboard and cured through a UV radiation process. It serves as the ideal option when your product requires enhanced protection against external elements, such as sunlight or humidity.

Embossing Embossing

Embossing adds a touch of refinement to cardboard boxes. This technique creates raised patterns or designs on the surface, providing a tactile and visually appealing dimension to your packaging.

Debossing Debossing

Debossing creates a subtle effect by pressing designs or patterns into the surface, adding a touch of suaveness. It elevates your packaging to a new level of refinement and enhances the feel and quality of your product presentation.

Matte Matte

A matte finish gives your classic cardboard boxes a sleek and modern look. This option reduces glare and also adds a touch of sophistication to the packaging. The muted surface complements a variety of colors and printing techniques, providing an understated yet premium feel to your product presentation.

Gloss Gloss

A glossy finish on your custom boxes provides a polished and vibrant appearance. This option adds a reflective sheen to the surface, enhancing the richness of colors and creating a visually striking effect. It adds a sense of luxury to your packaging.

Soft Touch Soft Touch

A soft-touch finish gives your boxes a luxurious feel. This velvety texture adds a tactile dimension and also conveys a sense of refinement and premium quality. It elevates the consumer experience with packaging that looks subtle, creating a lasting impression of elegance.

Protect and Impress with High-Quality Custom Foam Inserts Packaging

The importance of packaging inserts is more than protecting your products. Custom foam inserts packaging enhances the unboxing experience. They create graceful look of your packed items that entice the audience. These inserts help you pack single or multiple items safely. They are commonly used for electronics, cosmetics, medical devices and other high-end products. Brands put the foam inserts inside perfume boxes to safeguard the delicate bottles. They also utilized for safe shipping of various items inside one box.

Urgent Boxes manufacture high quality foam insert packaging for your business. We design these inserts in a way that leaves good brand impression. Our team let you choose the customization options that suits your needs. 

Explore Key Features & Benefits of Insert Packaging

The benefits of custom foam inserts are limitless for your brand. Here we mention some of them for your better understanding.

Superior Protection: The first thing that comes in mind with foam inserts is protection. They have exact sizes that can hold your products tightly. They protect your products against movement, scratches or breakage during shipping.

Premium Presentation: When things reach in an organized way to customer’s hand they love your brand. The Foam inserts give your packaging a professional, luxurious look. They keep the products safe attractive and enhances your brand image.

Versatile Material Options: The variety of foams inserts gives brands wide range of options. Customers can choose their favorite material type that suits their products. Choose from Polyurethane Foam, Polyethylene Foam or Polystyrene Foams. The selection depends on the product nature its weight and fragility.

Eco-friendly and sustainable: Our custom packaging inserts are recyclable and sustainable. we use cardboard and kraft inserts to avoid the harmful impacts. They are lightweight and support your eco-friendly goals.

Application of Packaging Inserts in Various Industries

The use of custom foam inserts is applicable in various industries including

Customization of Packaging Inserts for Your Brand

We design custom foam insert box the way that inspire clients. They are perfectly fine to provide cushioning effect for your product security. They also help you avoid the displacement during transport. They also reducing potential replacement costs.

You can customize inserts with brand logo design to promote your brand. You can also choose branded themes to give your product identical vibes. These inserts can be printed with branded information to satisfy the audience. This customization not only enhances the professional look of your packaging. It also creates a cohesive and memorable branding experience. You will enjoy the infinite customization options for your inserts with us.

Size and shape: The customization of packaging inserts lets you create any size of insert for your boxes. We make them in perfect dimensions to avoid any waste of material.

Material Choices: The material options for custom packaging inserts are many. Choose between soft or firm foam types depending on your needs. If you want to go with cardboard or kraft material we can also customize them

Color options: The best color selection of inserts for custom boxes gives you instant appeal. You can select any colors including black, white and custom shades to complement your branding.

Finishing options: Add layered sections, cutouts or adhesive backing for better product placement and design flexibility.

We use precision cutting technology to ensure clean edges and flawless fit every time.

Why Choose Us?

With over 10 years of experience and 3,000+ satisfied customers, Urgent Boxes delivers premium-quality custom insert boxes designed for product safety and visual appeal. Our expert team understands the importance of secure packaging inserts and offers custom sizes, materials, and printing options to fit your needs. Whether for retail or shipping, our inserts ensure safe handling and a professional look. Enjoy flexible customization, wholesale pricing, and fast turnaround—trusted by brands across the USA.

Common options include polyethylene (PE) foam, polyurethane (PU) foam, cross-linked polyethylene (XLPE), and EVA foam, each with different cushioning properties.

You provide product dimensions, weight, and packaging style, and our design team creates a custom-fit foam insert using CNC cutting or die-cutting.

Select higher-density foam for heavy or delicate items and lower-density foam for lightweight products needing basic cushioning.

Yes. Options include biodegradable foam, recycled-content foam, and plant-based foam for sustainable packaging.

Yes. Foam can be laser-etched, screen-printed, or color-matched to include logos, text, or branding elements.

They can be supplied pre-cut to fit your packaging or as full foam sheets for custom cutting.

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