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Custom Yoga Mat Packaging

Custom yoga mat packaging built to fit your rolled mat, not a box it rattles around in. We size every box to your mat's exact roll and print it with your logo, colors, and artwork, so it protects the product in transit and sells your brand on the shelf. Choose from kraft, corrugated, rigid, or tube styles in recyclable, FSC-certified stock. Free design, free samples, a low 100-box minimum, and free US shipping. Send us your size and get a quote.

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Custom Yoga Mat Packaging

Product ID: 632

Available in all Custom Shapes and Sizes

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 24pt (80lb to 200lb)(250gsm to 600gsm) Eco-Friendly Kraft, Corrugated and Flute Stock
Quantities 100 - 500,000
Coating Semi Gloss AQ, Gloss UV, Matte UV, Spot Gloss & Matte UV, Gloss Lamination, Matte Lamination
Default Process Die Cutting, Gluing, Scoring, perforating
Options Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
Proof Digital PDF Proof, 3D Mock-up
Turn Around Time 8 - 10 Business Days
Shipping Shipped Flat and Assembled. No Shipping Charges For Deliveries to the USA, UK, Australia and  Canada

 

Custom yoga mat packaging built to fit your rolled mat, not a box it rattles around in. We size every box to your mat's exact roll and print it with your logo, colors, and artwork, so it protects the product in transit and sells your brand on the shelf. Choose from kraft, corrugated, rigid, or tube styles in recyclable, FSC-certified stock. Free design, free samples, a low 100-box minimum, and free US shipping. Send us your size and get a quote.

Premium Finishing with Quality Material & Add-ons

We use high quality material with premium finishes and add-ons to craft a custom box for your product

Kraft Kraft

With a natural rustic brown color, our rugged and eye-catching kraft cardboard is one of the best eco-friendly packaging solutions. It also reduces carbon footprint and is recyclable when used with water-based inks.

Corrugated Corrugated

Our classic corrugated cardboard boxes are durable and lightweight due to their flute design. It offers sturdy support while making a bold statement and impactful visual appeal.

Cardboard Cardboard

Our classic cardboard boxes are lightweight yet sturdy, making them the most popular material option for product boxes. It goes well with vibrant colors and a matte finish when printed on.

Hot Foil Stamping Hot Foil Stamping

The hot foil stamping technique applies gold or silver foil to the box using a heated metal die and press. As the die interacts with the surface, the foil binds to it, resulting in a metallic foil effect. This adds a luxurious and shiny finish, giving the surface a captivating metalized look.

UV Printing UV Printing

The Ultra-violet (UV) coating is a liquid application layered on printed paperboard and cured through a UV radiation process. It serves as the ideal option when your product requires enhanced protection against external elements, such as sunlight or humidity.

Embossing Embossing

Embossing adds a touch of refinement to cardboard boxes. This technique creates raised patterns or designs on the surface, providing a tactile and visually appealing dimension to your packaging.

Debossing Debossing

Debossing creates a subtle effect by pressing designs or patterns into the surface, adding a touch of suaveness. It elevates your packaging to a new level of refinement and enhances the feel and quality of your product presentation.

Matte Matte

A matte finish gives your classic cardboard boxes a sleek and modern look. This option reduces glare and also adds a touch of sophistication to the packaging. The muted surface complements a variety of colors and printing techniques, providing an understated yet premium feel to your product presentation.

Gloss Gloss

A glossy finish on your custom boxes provides a polished and vibrant appearance. This option adds a reflective sheen to the surface, enhancing the richness of colors and creating a visually striking effect. It adds a sense of luxury to your packaging.

Soft Touch Soft Touch

A soft-touch finish gives your boxes a luxurious feel. This velvety texture adds a tactile dimension and also conveys a sense of refinement and premium quality. It elevates the consumer experience with packaging that looks subtle, creating a lasting impression of elegance.

Custom Yoga Mat Packaging That Fits the Mat and Sells the Brand

Yoga mats move from the studio to the gym to a backpack, and the packaging has to survive all of it. Most mats are made from PVC, TPE, or rubber, which means they roll tight, hold their shape, and need a box that grips them without crushing. Our custom yoga mat packaging is sized to your rolled mat so there's no loose space, no shifting, and no scuffing on the way to your customer.

Whether you sell in a retail store or ship direct-to-customer online, we build these sports boxes around your exact mat size, your branding, and your budget. You get a box that protects the product, looks right on a shelf, and gives buyers a reason to remember who they bought it from.

Why Yoga Brands Order Custom Boxes Instead of Plain Ones

A generic box does one job. A box built for your mat does three:

It protects. A snug fit and sturdy board keep mats safe from dust, moisture, and crushing during storage and shipping.

It sells. Your logo, colors, and artwork printed edge to edge turn the box into a shelf and unboxing moment, not just a container.

It reflects your values. Our recyclable, FSC-certified stock lets sustainability-focused yoga brands back up what they say on the label.

Box Styles That Work for Rolled Mats

Not every style suits a heavy, rolled product. These are the ones we recommend most for yoga mats:

  • Cylindrical Tube Packaging: follows the natural roll of the mat and gives a premium, tube-style pull-out
  • Rectangular Sleeve or Two-Piece Boxes: Clean shelf presentation with room for full-surface printing
  • Kraft boxes with handles: Easy for customers to grab and go, with a natural, eco-forward look
  • Magnetic closure boxes: A gift-ready feel for premium mat lines

If you have a mat size or style in mind that isn't here, send us the rolled length and diameter and we'll build to it.

Materials Built for Weight and Wear

Rolled mats are heavier than they look, so the board matters. We offer kraft, corrugated, rigid, and cardboard stock in a range of thicknesses, and we help you match the material to how the mat ships and sells. Corrugated is the workhorse for heavier mats and long shipping routes; rigid gives premium lines a firmer, gift-like feel; kraft keeps things natural for eco-focused brands.

Printing, Finishes, and Add-Ons

Print inside, outside, or both, in CMYK or matched PMS brand colors. Add matte or gloss lamination, spot UV, foil stamping, embossing, or debossing to make the logo stand out. Inserts, handles, and window cutouts are all on the table if they fit how your customer uses the product.

Why Choose Urgent Boxes

We give you retail-ready yoga mat packaging built to your product's size and your brand, not a template. First-time customer? We send free samples so you can check the quality before you commit. There are no die and plate charges, you get free design support with your order, and wholesale pricing keeps bulk runs affordable. We're US-based, ship free across the country, and have delivered for 3000+ brands.

Send us your mat's rolled size, quantity, and artwork, and we'll help you choose the style, stock, and finish. Request your free quote today.

Measure your mat rolled up — length and diameter — and we'll add a small allowance so it sits snugly without shifting. Send us the numbers and we build to them.

Yes. We use FSC-certified, 100% recyclable stock, including kraft and corrugated options for brands that want a sustainable look and footprint.

You can start at 100 boxes, which makes custom packaging workable for new and small yoga brands testing the market.

Yes. You get free 2D and 3D mockups, and physical samples on request, before we print your full run.

Standard turnaround is 8–10 business days after proof approval, plus shipping. Rush options are available if you're on a deadline.

GET YOUR CUSTOM BOX QUOTE TODAY!

FAST TURNAROUND, PREMIUM QUALITY