Ensure Bend-Resistant Product Delivery with Custom Rigid Mailers!
Custom rigid mailers are flat envelopes made from stiff paperboard, usually 36 pt board. They keep thin, lightweight items flat during shipping, so nothing bends, tears, or creases. You can ship photos, certificates, documents, posters, samples, and flat artwork without rolling or folding them.
When you print your logo, colors, and message on the mailer, every delivery shows your brand before the customer opens it.
A tear strip and sealed edges show whether the mailer was opened before it arrived. You give your customer a secure package and a clean first impression.
Key Features of Rigid Mailers: Tab-Locking and Self-Sealing Closures!
You can choose the closure and opening style that fits how you pack and ship.
Here are the main features:
- Tab-Locking Closure: Interlocking flaps lock the mailer shut without glue or tape. Like our custom mailer boxes, they fold together in seconds.
- Self-Sealing Closure: A peel-and-seal adhesive strip closes the mailer in one step. You can also seal with tape for extra security.
- Tear Strip Opening: A perforated strip lets your customer open the mailer by hand, with no scissors that could scratch the contents.
- Tamper-Evident Seals: Once opened, the seal cannot be closed again without visible damage. Your customer can see that nobody opened the package in transit.
- Foldable Rigid Structure: Pre-scored folds let you assemble each mailer by hand in a few seconds.
- Flat-Packed Mailers: Mailers arrive flat, so you can store hundreds of them in a small space until you pack.
Suitable Materials
The board you choose decides how stiff your mailer is and how your print looks.
Our top materials include:
Rigid chipboard resists bending and folding. Corrugated board adds cushioning when you ship heavier flat items. Recycled kraft paper gives you a natural brown look and goes in the recycling with regular paper; it also matches our kraft boxes.
SBS board has a bright white surface, so your colors print sharp and accurate. 36 pt paperboard, about 0.036 inches thick, gives you the stiffness most rigid mailers need. Clay-coated paper improves print detail, and FDA-compliant board is available if you ship food-related flat items.
Choose Accurate Sizes for Rigid Mailers
A mailer that matches your item stops it from sliding and protects the corners. You also skip extra fillers and linings.
Urgent Boxes offers three standard sizes:
- Small Mailers (6" x 8"): Fits 5" x 7" photos, postcards, and greeting cards.
- Medium Mailers (9" x 11.5"): Fits letter-size (8.5" x 11") documents, certificates, and catalogs.
- Large Mailers (12.75" x 15"): Fits 11" x 14" prints, presentation folders, posters, and flat artwork.
If your item does not fit these sizes, we make rigid mailers to your exact dimensions.
Custom Printed Rigid Mailers to Elevate Brand Recognition!
You can print full-color artwork, logos, and text on the outside of your mailer. We use offset printing for large runs, digital printing for short runs, and CMYK or PMS color matching to keep your brand colors exact.
Finishes include embossing, debossing, spot UV, aqueous coating, holographic foil, gloss lamination, and matte lamination.
You can also add "Do Not Bend" labels, return addresses, or a promotional message to the mailer.
Benefits of Shipping Flat with Custom Rigid Mailers!
Here is what you get when you ship flat items in rigid mailers.
- Protection: Stiff board keeps photos, documents, and artwork free of scratches, creases, and folds, so they arrive as you packed them.
- Lower Costs: Flat mailers weigh less and take up less space than most custom shipping boxes, so you pay less to store and ship them.
- Brand Visibility: Your printed logo and colors appear on every delivery, so customers recognize your brand at the door.
- Secure Delivery: Locking closures and tamper-evident seals keep the contents in their original condition until your customer opens the mailer.
Avail Wholesale Rates on Custom Rigid Mailers!
Ready to order? Urgent Boxes makes custom rigid mailers for photographers, print shops, schools, and online stores across the USA. You get low minimums if you are starting small and wholesale rates on larger orders. Free design help and free 2D and 3D mockups let you approve the size and print before production. Shipping is free across the US. Send your size, quantity, and artwork to get your quote.
