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Custom Die-Cut Boxes

Custom die cut boxes offer a reliable packaging solution for brands that need accurate sizing, clean structure, and professional presentation. These boxes are manufactured using precise cutting methods that allow custom shapes, easy assembly, and a secure fit without excess material. Suitable for retail items, promotional products, and shipping needs, die cut packaging supports both product protection and visual consistency. Made from sturdy cardboard or kraft stock, they provide durability while remaining lightweight and eco conscious. With flexible design options and quality printing support, Urgent Boxes helps businesses create packaging that enhances product value and maintains a strong brand presence.

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Custom Die-Cut Boxes

Product ID: 25

Available in all Custom Shapes and Sizes

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 24pt (80lb to 200lb)(250gsm to 600gsm) Eco-Friendly Kraft, Corrugated and Flute Stock
Quantities 100 - 500,000
Coating Semi Gloss AQ, Gloss UV, Matte UV, Spot Gloss & Matte UV, Gloss Lamination, Matte Lamination
Default Process Die Cutting, Gluing, Scoring, perforating
Options Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
Proof Digital PDF Proof, 3D Mock-up
Turn Around Time 8 - 10 Business Days
Shipping Shipped Flat and Assembled. No Shipping Charges For Deliveries to the USA, UK, Australia and  Canada

Custom die cut boxes offer a reliable packaging solution for brands that need accurate sizing, clean structure, and professional presentation. These boxes are manufactured using precise cutting methods that allow custom shapes, easy assembly, and a secure fit without excess material. Suitable for retail items, promotional products, and shipping needs, die cut packaging supports both product protection and visual consistency. Made from sturdy cardboard or kraft stock, they provide durability while remaining lightweight and eco conscious. With flexible design options and quality printing support, Urgent Boxes helps businesses create packaging that enhances product value and maintains a strong brand presence.

Premium Finishing with Quality Material & Add-ons

We use high quality material with premium finishes and add-ons to craft a custom box for your product

Kraft Kraft

With a natural rustic brown color, our rugged and eye-catching kraft cardboard is one of the best eco-friendly packaging solutions. It also reduces carbon footprint and is recyclable when used with water-based inks.

Corrugated Corrugated

Our classic corrugated cardboard boxes are durable and lightweight due to their flute design. It offers sturdy support while making a bold statement and impactful visual appeal.

Cardboard Cardboard

Our classic cardboard boxes are lightweight yet sturdy, making them the most popular material option for product boxes. It goes well with vibrant colors and a matte finish when printed on.

Hot Foil Stamping Hot Foil Stamping

The hot foil stamping technique applies gold or silver foil to the box using a heated metal die and press. As the die interacts with the surface, the foil binds to it, resulting in a metallic foil effect. This adds a luxurious and shiny finish, giving the surface a captivating metalized look.

UV Printing UV Printing

The Ultra-violet (UV) coating is a liquid application layered on printed paperboard and cured through a UV radiation process. It serves as the ideal option when your product requires enhanced protection against external elements, such as sunlight or humidity.

Embossing Embossing

Embossing adds a touch of refinement to cardboard boxes. This technique creates raised patterns or designs on the surface, providing a tactile and visually appealing dimension to your packaging.

Debossing Debossing

Debossing creates a subtle effect by pressing designs or patterns into the surface, adding a touch of suaveness. It elevates your packaging to a new level of refinement and enhances the feel and quality of your product presentation.

Matte Matte

A matte finish gives your classic cardboard boxes a sleek and modern look. This option reduces glare and also adds a touch of sophistication to the packaging. The muted surface complements a variety of colors and printing techniques, providing an understated yet premium feel to your product presentation.

Gloss Gloss

A glossy finish on your custom boxes provides a polished and vibrant appearance. This option adds a reflective sheen to the surface, enhancing the richness of colors and creating a visually striking effect. It adds a sense of luxury to your packaging.

Soft Touch Soft Touch

A soft-touch finish gives your boxes a luxurious feel. This velvety texture adds a tactile dimension and also conveys a sense of refinement and premium quality. It elevates the consumer experience with packaging that looks subtle, creating a lasting impression of elegance.

Custom Die-Cut Boxes to Increase Your Retail Visibility

Die-cut boxes let you pack and display products in a shape built around them. We make each one to your product's size, type, and quantity. The result adds precision, protection, and shelf appeal in one box. Sturdy stock keeps items safe through delivery, and a clean print surface makes your logo and designs pop.

From compact retail boxes to product launches, these boxes are made to your spec. The custom shape helps your product catch the eye on a crowded shelf. We handle all kinds of retail packaging, so order for any product type.

What Are Custom Die-Cut Boxes?

A die-cut box is shaped with a single custom die. That die cuts, scores, and creases the board into one exact shape. This lets you build packaging that a standard box can't match. You can add locking tabs, custom windows, and inserts.

These boxes work for many products, including cosmetics, food items, CBD products, electronics, retail goods, and gifts.

Benefits of Custom Shaped Boxes

A custom shape gives your product a distinct look on the shelf. The box is cut to match your product's style, which sets your brand apart from plain packaging. Paired with clean print and sturdy stock, a die-cut box turns a simple package into a display piece that lifts visibility.

Materials for Die-Cut Boxes

The right stock depends on your product, budget, and shipping needs. All options are eco-friendly and cut to your size and shape:

  • Cardboard: Light, sturdy, and easy to print. The most popular pick.
  • Kraft stock: Biodegradable with a natural brown tone. Great for organic brands.
  • Corrugated board: A fluted layer for extra strength. Best for heavier items and shipping.
  • SBS paperboard: A bright white surface for a premium feel. Best for luxury goods.

Eco options are FSC-certified and 100% recyclable.

Types of Die-Cut Boxes

Die-cut packaging can be shaped many ways. Common types:

  • Window boxes: A die-cut window lets shoppers see the product before they buy.
  • Hanger boxes: A built-in hang tab saves shelf space and lifts visibility on a peg display.
  • Custom shaped boxes: Cut into any shape that fits your product, for a memorable unboxing.

Custom Printed Die-Cut Boxes with Logo

Your design carries your brand story. Clean packaging draws customers in and signals product quality. We print your logo, colors, and product details so each box does real branding work.

We offer offset printing for large runs that need color accuracy, and digital printing for short runs and last-minute changes. Finish the box with embossing, debossing, foil stamping, or gloss, matte, or soft-touch lamination for a premium look.

Why Choose Urgent Boxes?

We make custom die-cut boxes in unique shapes and sizes, built to help your product stand out. You get free design help and free 3D mockups, so you can order even without a design team. Our expert designers can build the artwork for you.

Wholesale orders keep your brand look consistent across large runs. For small brands, our minimum is just 100 boxes. Free generic samples are available too. Order now and get free shipping across the USA.

A box cut and creased by a custom die into one exact shape, often with a window, hang tab, or insert built in.

100 boxes, so small brands can order without a large upfront cost.

Yes. A die-cut window lets customers see the product before they buy.

Yes. We provide free generic samples and 3D mockups before production.

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